Castle Equalizer Edgebander Manuel d'utilisateur

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Castle Edgebanding Machine
Equalizer
Operator Manual
Castle, Inc.
Petaluma, CA
800-282-8338
U.S. Patent No.
6,467,522
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Résumé du contenu

Page 1

Castle Edgebanding Machine Equalizer Operator Manual Castle, Inc. Petaluma, CA 800-282-8338 U.S. Patent No. 6,467,522

Page 2 - Table of Contents

 Adjusting the machine for different thicknesses of tape can be done with the screw directly behind the tape and above the work surface. Loosen th

Page 3 - THIS MANUAL

Operating Instructions IMPORTANT NOTE: Do not mix glue pellet brands! Most do not mix well with others! **The Equalizer is sent out with CanPlas

Page 4 - Machine Requirements

10 When running boards be sure that:  The board is sitting flat on the Roller Wheels with the backside flush against the Guide Rails.  While

Page 5 - Setting Up Your Equalizer

11 Understanding the LOGO! PLC Warm-Up Mode Definition:  The Warm-up Cycle runs for approximately 18 minutes. It is signaled by a 1 second in

Page 6

12 Rest Mode Definition:  The Equalizer will enter Rest Mode if it remains un-cycled for more than 18 minutes when it is in Run Mode. While the E

Page 7

13 Temperature Setting Definition:  The Equalizer has 10 temperature settings, 10 being the hottest and 1 the coldest. The machine is factory set

Page 8

14 Guillotine Lock-out Definition  The Guillotine can be set to NOT automatically cut the banding. This setting is built in to allow the use of

Page 9

Machine Adjustments Remove or Replace the Glue Pot  Release the tension on the Glue Pot Clamp by loosening the Star Knob found under the Glue Pot

Page 10

 With the Clamp released, use a pair of pliers to grab the lip of the Glue Pot. Pull it out and place it on the Galvanized Shelf.  Rev

Page 11 - Operating Instructions

Changing the Hopper Extension  To change the Hopper Extension, remove the Glue Pot (following the above instructions) and place it on the Galvanize

Page 12

Table of Contents Safety Notification Page 1 Machine Inventory Page 2 Machine Requirements Page 2 Setting Up Page 3 Operating I

Page 13 - Understanding the LOGO! PLC

 Adjust for the width of the tape with the screw on the front of the Mechanical Channel. It has a spring under its head.  This should also

Page 14 - Sleep Mode

Description of Parts Glue Pot: Found in the middle of the yellow Mechanical Channel. The main part is the Glue Transfer Wheel located in the top

Page 15 - Glue-Feed Fault

Band Guide: These stainless steel guides ensure that the tape stays centered on the board. They are adjustable for both thickness and width. The

Page 16 - Guillotine Lock-out

21 Maintenance WARNING! Electrical Hazard: Do not attempt to service any Control Box components. Contact a Castle, Inc. service technician for pr

Page 17 - Machine Adjustments

22 Troubleshooting Band dispenser is too stiff  The screws may have become too tight. The lock washers should be slightly compressed, but not

Page 18

23 Glue pot is overfilling  Check for leaks in the Control Hoses.  Check the small black and white Control Tubes for kinks and blockages. Glue

Page 19 - Adjusting the Band Guide

transfer wheel has a dry line  The Glue Pot may have become contaminated. While the Glue Pot is hot, remove the top, dump the liquid glue, and sc

Page 20

 The Band Guide may not be set properly for the width of tape you are attempting to use. Check and reset the Band Guide.  Check the Glue Pot

Page 21 - Description of Parts

26 Warranty Information Castle, Inc. uses only the highest quality materials available for the construction of our machines. Your Equalizer edgeba

Page 22

1 DO NOT ATTEMPT TO OPERATE THIS MACHINE UNTIL YOU HAVE READ THIS MANUAL. Safety Notification WARNING: The Castle Equalizer edge banding m

Page 23 - Maintenance

2 Inventory You should have received the following with your Castle Equalizer:  Warranty Card (Please fill out & mail to Castle, Inc. to act

Page 24 - Troubleshooting

Setting Up Your Equalizer  Begin unpacking your machine by removing and discarding the cardboard and wood skid materials.  Loosen the leg lo

Page 25

 Mount the Wheel Cage on the Outriggers. They should be mirror images of each other, left and right.  Remove the Band Reel from the shipping p

Page 26

 Remove your Glue Pot by first loosening the Start Knob directly beneath the Glue Pot on the under side of the machine.  With the Glue

Page 27

 The Stock Guide goes on top of the Glue Pot Shield and is held in place by the two Tri-Arm Knobs. The Stock Guide should be mounted so that the

Page 28 - Warranty Information

 Push the tape into the Band Guide until you have more than a couple of inches exposed above the Glue Pot.  The Band Guide is located just lef

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