Owners Manual AT-5 CASTLE INC
3.3 Worktop Installation 1. Using the (18) #10 X 2-1/2” pan Phillips sheet metal screws [F10212] fasten the table down through the rear of the frame
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page11of263.4 Arm Installation 1. Attach the arm bracket to the aluminum beam using the 5/16-18x5/8 HHC
3.5 Connecting Air 1. The air regulator on the upper bracket is rotated 180 degrees for its protection in shipping. 2. To rotate the regulator and
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page13of265. To set the Air Pressure, pull the yellow knob on the regulator out and turn the knob until
4 Operating Instructions Operating Instructions Warning: Always wear eye protection when operating pneumatic equipment. 4.1 Cylinder Actuation To
4.2 Screw Bowl Holder The Screw Bowl is held in place by the red lever on the Clamp Arm Bottom Bracket. Pull the lever down to release the bowl and
5 Maintenance Maintenance Note: Contact a Castle, Inc service technician for proper service information. It is suggested that the table top be
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page17of266 Trouble Shooting Guide Trouble Shooting Guide 6.1 Adjusting the Arm Bearings Your Assemb
6. If the bearings were loose, the tightening procedure could change the arm positioning. Test the positioning of the arm by rolling it along the be
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page19of266.3 Tightening Bracket Bolts The bottom bracket is held to the aluminium clamp bar by two bolt
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page2of26 Table of Contents 1 INTRO
6.5 Tightening the PEM Nut Note: This procedure requires two people to remove the arm assembly from the table. The cylinder lever is held against t
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page21of26 1. Turn off the air and remove the airline for the cylinder to be rebuilt. The line is conne
7 Appendix A – Clamp Cylinder Detail CASTLE,INC AT‐5OWNERSMANUALV2.1
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page23of26Item # Part # Part Description Qty 1 Cylinder Piston Assembly 1 2 D15800 Internal Ret
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page24of26 pp ix B – Cylinde etail 8
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page25of26ption QtyItem # Part # Part Descri 1 N70118 Poly Foot Pad, 1 x 1/8 12 F14204 ¼-20 x
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page26of269 Appendix C - Assembly Ta
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page3of26 1 Introduction Thank you for making the Castle AT-5 the latest addition to your shop. Since 1
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page4of26 2 Machine Safety NOTICE: T
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page5of26CASTLE AT-5 ASSEMBLY TABLE HARDWARE PACK Part # Part Description Qty Part F51878 5/16-18 X
T Frame Table Arm Assembly 1 C08008 A C08009 AT Arm Top Bracket 1 Assembly G08 516 AT Leg Braces 4 O08474 AT Side Fence 1 O08594
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page7of26 2.3 Machine Requirements Your Castle AT-5 Face Frame Assembly Table requires a minimum of 85 P
3 Setting Up Your AT-5 Your Castle AT-5 Assembly Table is sthe frame and top inside. hipped knocked-down, with the legs bolted to a pallet and 3.1
CASTLE,INC AT‐5OWNERSMANUALV2.1 Page9of2610. Roll the assembly onto the legs by rolling it first over the top tube, then onto the leg 11
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